How to ensure you’re getting the most out of your machine probes
The majority of customers who buy Giddings & Lewis machine tools also invest in probing. Probing, when used correctly, can have significant cost, efficiency and quality benefits. Our experience working with customers in the field, however, shows that the probing asset they purchased is often underutilized because operators are not familiar with best practices. The following tips are intended to help operators use probes to make machining processes more precise and efficient.
1: Clean the surfaces you are measuring. This is important for both calibration and part measurement. Dirty surfaces will produce false readings affecting calibration offsets and subsequent part measurements. A clean surface ensures accurate measurement results and, ultimately, better part quality.
2: Maintain the probe quality and geometry. Is the stylus assembly tight? Does it look out of square? Was the probe dropped or hit? Any of these will cause measurements to be off. Treat your probe the same as you would treat any other precision measuring device.
3: Calibrate the probe regularly to maintain accuracy. Calibration is performed using an artifact (a standard of known, measured size). If you do not have an artifact, a qualified feature on the machine, tool or fixture can also be used. When Fives Giddings & Lewis application experts work with customers who measure with hand tools, they often ask multiple operators to measure the same feature. It’s not unusual to have different values from different operators. The quality of the data input determines the calibration of the probe and ultimately part precision.
4: Use an artifact or calibration gauge as close to the part or feature size as possible. This will yield the most accurate calibration. For example, on a vertical lathe, if the part to be measured is 20 in. (508 mm) in diameter, try to use an artifact that is close to that size. It helps to maintain the aspect ratio as close as possible.
5: When probing, make sure the stylus tip, not the probe shank, contacts the part.
6: Verify the accuracy of your work offsets or measurement reference. This establishes the basis for measurement of feature location. If the measurement reference is not accurate, the probe measurements will be skewed. An inaccurate part setup, not at part zero for example, affects probing results.
7: If the probe does not have automatic shut off, turn it off to save the battery life. The next operator will thank you.
In addition to setup benefits, in-process advantages include the automated measurement and updating of tool offsets. The alternatives to probing during setup–touching off with a tool, using an edge finder
or manual measurements–are all less precise and more time consuming. Bottom line, probes reduce cycle time and the opportunity for human error, while improving part quality. SMT
Dan Silberhorn is technical writer/instructor, and Paul Schroeder is senior product specialist, with Fives Giddings & Lewis.