ENSIS 3015 with AMS 3015 CLClick image to enlarge

Visitors to FABTECH 2018 in Atlanta, GA, saw what they expected to see: examples of automation, additive and other smart manufacturing solutions.

What was different at this year’s event was twofold: a greater emphasis on such technologies and examples of more cost effective entry level “smart” offerings.

As one fabricating equipment supplier noted, “we’re approaching a point now where it isn’t just an option but a necessity to integrate smarter technologies to stay in business.”

The quandary, however, has been that manufacturers have been hesitant to adopt such technologies. Despite the valid argument of fairly quick ROIs, upfront costs are still a deterrent.

So, while there were multitude examples of high level automation, Industry 4.0-enabled systems and innovative bending, forming, cutting and welding cells supported by “smart” and intuitive – but user friendly – controls and software platforms, there were also examples of similar, lower cost options.

ESAB DashboardClick image to enlarge

Getting smarter

It’s impossible to do justice to all the more than 1,500 exhibitors, so here’s a sampling of what Shop Metalworking Technology observed at the trade show.

TRUMPF’s TruLaser 1030 is a good example of how equipment suppliers are providing a way for fabricators to integrate smarter solutions cost effectively. The new fiber laser machine is an entry level system offering an attractive price point with features of higher end automated lasers in the company’s lineup, such as an optional 21 position automatic nozzle changer, BrightLine Fiber for cutting thick and thin materials and PierceLine, which reduces piercing times by up to 80 per cent.

Many of the new machines on display were showcased with different levels of automation and smart features to offer manufacturers more attractive price points and an easier entry point for higher technology integration for their operations.

For example, Amada featured a new 9 kW fiber laser system, the ENSIS 3015 with its flexible automated material handling system, the AMS 3015 CL. The modular material handling system allows fabricators to expand their automation capabilities as needed, starting with a single cycle loader to a multi-shelf tower that can support multiple lasers.

3D Printing - Additive Manufacturing - Wilson ToolClick image to enlarge

In the waterjet arena, Hypertherm introduced what it says is the first “predictive maintenance” waterjet pumps with features such as closed loop proportional pressure control that adjusts for pressure and temperature, oil viscosity and hydraulic system wear parts.

As manufacturers begin to embrace newer and smarter technologies, technical support and service will become even more important. Many equipment suppliers have developed such services, including TRUMPF, which launched its Smart Services division, ESAB, which featured  its Digital Services platform and a new architecture powered by Microsoft Azure IoT and Bystronic, which showcased a remote technical support feature of its Bysoft 7 software—TeamViewer—that provides fabricators with access to technicians.

TRUMPF TruBend Cell 7000 Click image to enlarge

Additive goes mainstream

Additive technology has become virtually a mainstay in some sectors and the growing evidence of its usefulness in metal fabricating was clearly evident at FABTECH. In addition to the 3D/Additive Manufacturing Pavilion, several exhibitors demonstrated how they’re using additive as a value-add. For example, Wilson Tool has introduced a new division called Wilson Tool Additive (in late September another metal fabricating company, Prima Industrie, parent company to Prima Power, launched Prima Additive). The new division will both supply additively manufactured bending parts and support parts as well as providing an additive manufacturing service for customers.

Universal Robots SnapWeld demo attendee crowdClick image to enlarge

ABB, in partnership with Lincoln Electric, showcased its ABB IRB 2600 robot additively manufacturing parts. Lincoln Electric’s technology is a wire-based arc welding system. And TRUMPF showcased its Laser Metal Fusion (LMF) technologies for its TruPrint machines.

More than 35,000 people attended FABTECH 2018, held November 6-8 at the Georgia Congress Center in Atlanta, GA.

FABTECH 2019 takes place November 11-14 at McCormick Place in Chicago, IL.

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Vaughan mayor Maurizio Bevilacqua, second from right with Irina Solovianenko, centre, Tony Carella, Vaughan councillor, second from left, and at far right Durma regional sales executive Ervin Umit

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